The Greater Cleveland Regional Transit Authority
(GCRTA) Conrail Bridge provides a vital link for the Waterfront
Transit Line in Downtown Cleveland. The five-span structure
carries the Waterfront Transit Line over the Conrail tracks
and provides access to many of Cleveland’s attractions
including, Municipal Stadium and the Rock and Roll Hall of
Fame. The Kokosing Construction Company was awarded the project
based on a bid price of $8.4M in December of 1994.
The structure has an overall length of 650 ft., with a maximum
span of 158 ft. and consists of 72 precast segments. A 150
ft. radius horizontal curve at each end of the bridge makes
the precasting and erection of the segments challenging.
The precast segments are 27’-8” wide, 6’-3”
deep and typically 9’-0” long. Segment weights
vary from 60 tons for the pier segments to 37 tons for the
typical segments.
The project was extremely fast paced, with incentives for
Kokosing to complete construction of the bridge within six
months from the Notice-to-Proceed. Precasting of the segments
began in late February, erection began in late March, and
the bridge was completed in late May. The precast segments
were cast approximately 130 miles from the site, trucked to
Cleveland and erected in balanced-cantilever using a 300 ton
ground mounted truck crane. The Waterfront Transit Line was
in operation for Cleveland’s Bicentennial celebration
during the summer of 1996.
Services
Provided
• Integrated Segment Drawings
• Geometrical Control of Casting, Erection, and Procedural
Manuals
• Casting Curves
• Analysis of Construction Loading
• Design of Erection Equipment and Falsework
• Erection Procedures
• Post-Tensioning Calculations
• On and Off-Site Technical Assistance